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Comprehensive diagnostic and precision mechanical repair of a Knödler parallel shaft gearbox, ensuring production continuity for the plastic processing industry through critical component replacement.
We performed a specialized on-site inspection and technical diagnostic of a Knödler FZ 600 2-Z-ED 60 gearbox, a high-performance unit critical to operations in the plastic processing industry. With a rated power of 124 kW and an input speed of 2,780 rpm, maintaining the mechanical integrity of this parallel shaft gearbox is essential for preventing costly production downtime.
During the diagnostic phase, our service experts identified significant damage to the input shaft, which compromised the unit's efficiency and safety. To restore the gearbox to peak operational condition, Wikov executed a precision replacement of the input shaft along with a complete overhaul of the bearings, seals, and all connecting hardware. This proactive intervention not only addressed the immediate mechanical failure but also extended the service life of the asset, reinforcing the reliability of the entire drive train in a demanding industrial environment.
Gearbox make: Knödler
Type: FZ 600 2-Z-ED 60
Power in kW: 124
Ratio: 11.11:1
Architecture: Parallel shafts
Industry: Plastic processing industry
Scope of work: On-site inspection & Repair
Type of repair: Input shaft & Bearing replacement
Input/Output Speed: 2,780 / 250 rpm
Year: 2025
Country: Czech Republic
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